Rebuilding Shattered Shank Extensions on Two Castello Sea Rock Pipes

It’s been a while since I had a really challenging repair on the worktable. Straightforward restorations are great, don’t get me wrong, but after the twelfth basic ream & clean job, a more intricate repair can be refreshing and a chance to exercise some muscles not often engaged during less complicated projects. This pair of…

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Shank Repairs and a New Stem for a French Kaywodie La Roche Reject

This is a restoration project I picked away at in between other jobs over the last few months. The subject is a French-made Kaywoodie Square Shank Pot with a large bowl and a handsome sandblast finish. Unfortunately, the aluminum fitment had been scavenged from the pipe, shattering the shank in the process. The broken shank…

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Shank Crack and Chamber Burnout Repairs to a Nording 4 Freehand

I was recently sent a box of pipes for refurbishment that really worked out my restoration muscles. All of the pipes were very dirty and smelled strongly of OTC aromatic blends, and all needed new stems as the originals had been chewed up or bitten through. They also, as it turned out, were heat damaged…

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Sleeving a Cracked Shank on an Algord Krisson Standard Freehand

I recently wrote about replacing a broken tenon and called it one of the most common pipe repairs. Today’s post is about another – a cracked shank. For many pipes, a cracked shank can be easily and permanently repaired by installing a shank band over the damaged briar. An external band like this is essentially…

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